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Transmission

Die casting process: Molten aluminum alloy is injected into the mold through high pressure to form a shell with high precision and high surface quality. Die casting aluminum alloy is high strength, light weight and dimensionally stable, which makes it suitable for manufacturing complex shaped gearbox housings.

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Transmission

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  • Aluminum alloy transmission housing is a commonly used component in modern automobile manufacturing, mainly used to carry and protect the mechanical parts inside the transmission to ensure its normal operation. Aluminum alloy has become an ideal material for manufacturing gearbox housings due to its light weight, high strength, good processing performance and corrosion resistance.

    Material types of aluminum alloy gearbox housings

    ADC12 die-casting aluminum alloy: belonging to Al-Si-Cu series, with silicon content between 9.6% and 12.0%, it has excellent casting and pressure resistance, and is suitable for manufacturing complex castings. Its high strength, good pressure resistance, thermal brittleness is small, but the corrosion resistance is slightly worse.

    5052 aluminum plate: lightweight, easy to process, corrosion resistance and environmental protection advantages. 5052 aluminum plate is suitable for automotive lightweighting needs, high elongation, easy to stamping and welding, strong resistance to marine atmospheric corrosion, and high recycling rate.

    High-performance aluminum alloy: such as 6061 aluminum alloy and 7075 aluminum alloy, commonly used in the field of new energy vehicles. These materials have higher strength and better corrosion resistance, ensuring performance while reducing weight and improving energy efficiency.

    Manufacturing Process of Aluminum Alloy Transmission Housing

    Aluminum alloy transmission cases are mainly manufactured through die-casting and casting processes:

    Die casting process: Molten aluminum alloy is injected into the mold through high pressure to form a high-precision and high surface quality shell. Die-casting aluminum alloy has high strength, light weight and stable size, which is suitable for manufacturing complex shapes of gearbox shells.

    Casting process: It is suitable for large and complex shell structure, with good mechanical properties and dimensional stability, commonly used in the manufacture of heavy-duty gearbox shells.

    Application Scenarios of Aluminum Alloy Gearbox Casing

    Aluminum alloy gearbox shells are widely used in various automobiles and new energy vehicles, because of its lightweight characteristics in line with the demand for automobile weight reduction, and at the same time has good mechanical properties and corrosion resistance. In the field of new energy vehicles, the application of high-performance aluminum alloy further improves the energy efficiency and environmental performance of vehicles.

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